Introduction
Zeonics Systech Defence & Aerospace Engineers (P) Ltd., was established
with the specific purpose of developing special purpose & High Voltage
Capacitors. It has been able to make substantial break throughs in the technology
required for the manufacture of these capacitors and has productionised many of the
techniques for the same.
Zeonics Systech is a company dedicated to the development and
manufacture of world class capacitors and other components. Zeonics Systech's products are a
result of continuous Research and Development with State of the Art manufacturing
facilities under the direct supervision of Managing/Technical Director who is an Engineer
with 26 years Experience.
Zeonics Systech manufacturing technology results in high reliability,
performance and cost effectiveness with a team of dedicated Technical Personnel. The
Promoters and the Technical team have a wealth of experience in all aspects of design,
material selection, manufacturing, testing, Quality Assurance and other commercial
aspects of the concern.
We are in the process of expanding and modernising our production facilities to
bring it in line with international standards.
Zeonics Systech's Quality Systems meet military standards and have been
approved by the Ministry of Defence user establishments.
We have a moment of great pleasure in presenting this profile and we are grateful to all
those who have given their valuable support & commitment in making our company the
best.
For almost 25 years, Zeonics Systech, an Indian company, has specialized in
Capacitor Manufacturing and is today one of the leading designers and manufacturers
of High voltage Capacitors in the Country.
Zeonics Systech is involved with all major industries, both civil and Defence.
Its reputation for quality and reliability has been enhanced by an intensive
investment program enabling the company to establish new facilities with latest Production
Research and Testing facilities.
PROMOTORS DETAILS:
a) The Technical Director of the Company is an Electronics Engineer
who has been associated with the business since its inception and is also very actively
involved in the testing procedures and other technical requirements, having rich
experience in Techno Commercial Assignments and is also very actively involved in the
Management of other Companies in the Group. She is also a recipient of the UDYOG
PATRA award.
b) The Commercial Director of this
Company who has been associated with the Company since its inception and is also
associated with the Management of other companies of the group. A widely travelled
personality who brings in rich information, due to extensive travelling and looks after
the commercial aspects of the Company's operations. He has nearly 40 years of
Business Experience.
c) The Managing / Technical
Director of the Company who is an Electronics Engineer with Specialisation in the field of
High Energy, High Voltage Equipment and systems with a very deep commitment towards
reliability and development of equipments meant for extremely critical application in
Defence and Atomic Energy. He has been supplying equipment of different types to the
Ministry of Defence, R&D Establishment for the past 26 years and has been accredited
as a extremely reliable supplier of critical equipments and components to Govt. of India.
He has developed special manufacturing systems and techniques used for High Speed
Projectile Measurement, High Speed Slip Rings for Aircraft's and other special purpose
products used for Armaments Electronics. He is an expert in System Designing &
Testing, which is very useful for the designing and Technology, in the development of High
Voltage Capacitors.
Zeonics Systech offers Industries the full support of highly qualified
specialists in addition to the production of high voltage Capacitors that satisfies the
most exacting current and future requirements of industrial designers both in private and
public sector, and also for government establishments in Defence and Atomic energy.
R & D FACILITIES: The unit has a very strong R&D base with
full manufacturing and testing facilities under the personal supervision of their,
Technical Director.
We have our R&D Laboratory of around 14000 Sq.ft. headed by our Managing Director,
which is one of the best R&D Labs in the Private Sector in the country. The lab is
fully equipped with all latest equipments and testing instruments. All the instruments are
calibrated at regular intervals to keep it in line with demanding requirements.
Calibrations are done in-house by qualified technical personnel's to match within their
specified limits. Most of the instruments in our Lab are of popular make and hence their
failure rate is negligible. We also have in our R&D Lab a Library consisting of over
7500 Books on various engineering subjects helping the technical personnel's to keep
themselves abreast of various Technical developments the World Over. We have safety
measures to take care of heavy currents, High Voltage and other Hazardous materials, The
lab uses like Gloves, Masks, Respirators and Emergency Exit Doors etc., also we have fire
extinguishers at vital points to take care of fire Mishaps.
Quality Objective
The goal of Zeonics Systech is to manufacture Special Purpose Capacitors both
in Medium Voltage category and High Voltage category and allied products like Power
Resistors, Inductors, Capacitor Banks to Military Standards, and for critical applications
in Railways, Atomic Energy etc. These can be manufactured as per the customer's
requirement.
Quality Policy
- Make India Self Reliant
- Maintain consistency in the process quality
- Improve productivity, reduce rejection
levels and wastage
- Deliver goods to the customer in time
- Ensure customer satisfaction.
We will achieve the above
objective by the collective efforts of the entire work force of
the company.
Quality Checks and Process flow:
Stages of Process
- Raw Material Stage
- Work in Process (Manufacturing activity)
- Finished goods
Raw materials incoming are tested for critical
parameters including Breakdown Voltage, Dissipation factor etc. They are then issued
for production wherein process checks at various stages are conducted to ensure that the
process is under control. After the capacitors are manufactured, the same are
thoroughly tested for Value, Tolerance, Dissipation Factor, Insulation Resistance,
Isolation Resistance, Peak Current, and if required, Humidity Test, Vibration Test, Bump
Test, after which they are aesthetically done up and labeled for their respective values,
packed and dispatched.
Test Facilities :
1.High Voltage test:
We have the following High Voltage Testing facilities:
a: 0 to 30 KVDC
b: 0 to 120 KVDC
c: 0 to 540 KVDC
All power supplies are based on High Frequency Multiplier Technology and are specially
designed for short circuits. The Capacitors go through routine tests of working
voltage, Test voltage and if need be for Isolation voltages.
2.Flash test:
Capacitors are subjected to flash over test using AC. High Voltage Power supplies i.e., we
have 0 to 25 KVAC, 0 to 50 KVAC and 0 to 100 KVAC.
In case of AC or DC capacitors the same are tested for flash over as per customer
requirements.
3.Pulse Discharge Test:
Energy Storage capacitors are required to deliver their pulse current for a given
duration of time. The capacitors are charged through a high Impedance DC source and then
discharged through specially designed low Impedance paths to get desired peak
currents.
4.Endurance Test:
The capacitors are kept at the respective voltage or derated voltage for a desired time (
as specified by the customer) which could range from 10 hrs to 500 hrs and change in
capacitance value & dissipation factor is noted for reference.
Testing equipment Available
01. LCR Bridges - Consisting of Stanford Research Institute, Aplab Equipment / GeneralRadio
02. Dielectric Opacity Test set up using Laser
03. High Frequency 20 kHz High Voltage Inverter
04. 0-30 kVDC Source
05. 0-100 kVDC Source
06. 0-540 kVDC Source
07. High Frequency 170 kHz Telsa Generator - Output 250 KV
08. Microwave Heat Jig using magnetrons
09. Short Circuit Current set-up for 100k Amps Peak Current
10. 100 Mega Hz Analog and Digital Oscilloscopes -Philips, Tektronics, Nicolet
11. Vacuum Impregnation System with surge Generators-6 Separate facilities
12. High Pressure Hydraulic Pump for testing Leakages upto 1000 PSI
13. Insulation Testing Meggers from 500 to 5000 Volts and upto 100 Giga Ohms
14. High Energy Capacitor Discharge Spot Welding System
15. Muffle Furnace 1200 Deg. C
16. 300 Deg. C oven
17. 25 KV A.C. Dielectric Tester
18. Clamp Meter upto 1000 A
19. Digital Thermometer 1200 Deg. C
20. Watt Meter
21. 75 KV A.C. Power Supply
22. 100 KV A.C. Power Supply
23. 250 KV A.C. Power Supply
24. Oil Test Set 60 KV AC
25. Mixed Voltage Dividers upto 400 KV DC and 200 KV AC
26. Fluke Differential meter
27. Assorted Multimeter
28. Digital storage Oscilloscope 100 Mhz 2 channels
29. AC Current probe 1200 Amps, 2 KA peak
30. High current upto 20,000 Amps Supplies for Filament transformers
31. High Frame Dynamic polariscope
32. Electrostatic precipitator
33. Heating Device & Welding machine
34. Thermocouple spot welders
35. Digital Kilovolt meters upto 500 KVDC
36. Analog Kilovolt meters upto 500 Kv
37. Compact Focused, High intensity, High light Sources for fibre optics
38. High power High Voltage resistors
39. Shockwave Generator
40. X-Ray Radiography source
41. Environmental chambers
42. Vacuum Oven
43. Trigger tests upto 150Kv pulses
44. Impulse Generator 1 Million Volts
45. Impulse Generator 400 Kilo Volts
46. Largest capacitor 312 k.g.s. each
47. High Current Measurement upto 200 K.A.
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